Lean Six Sigma Course: Improve Productivity
Course Information
Management. Lift your career and your organisation.
Lean Six Sigma combines Lean methodologies with Six Sigma principles to enhance process management, productivity, and quality.
This comprehensive one-day training program introduces you to the fundamental concepts, essential tools, and strategic insights of Lean Six Sigma. You will gain an understanding of key methodologies, frameworks, and toolbox, including the DMAIC (Define, Measure, Analyse, Improve, Control) process, and explore practical applications to streamline operations, reduce waste, and enhance process efficiency. Additionally, you will develop strategic insights to identify and prioritise improvement opportunities that align with organisational goals and deliver measurable results.
By the end of this course, you will have the knowledge and skills needed to drive significant continuous improvement in organisational processes, leading to increased productivity, higher quality, and greater customer satisfaction.
Aims
The aim of this course is to introduce you to Lean Six Sigma and its toolbox, teaching you how to start improvement projects within your organisation, and prioritise these improvements to align with strategic goals. You will also learn to build effective Lean Six Sigma teams, streamline operations, reduce waste, and enhance process efficiency, ultimately leading to improved productivity and quality. You will feel empowered to work with your team to achieve organisational excellence by implementing Lean Six Sigma Continuous improvement principles.
Outcomes
By the end of this course, you should be able to:
- foster a team-based culture that encourages respect and creative problem-solving using Lean tools or Six Sigma methodologies
- lead teams in effectively communicating with stakeholders to identify and eliminate waste in processes
- apply Lean tools to create work-based efficiencies
- utilise Six Sigma tools to reduce error rates (Defects per Million Opportunities)
- develop success metrics using both Lean and Six Sigma methodologies
- increase customer satisfaction through improved processes.
Content
Introduction to Lean and Six Sigma
- Operational excellence and continuous improvement
- Lean principles, values, and Muda (waste)
- Overview of Lean Six Sigma concepts
- Importance and benefits of Lean Six Sigma in various industries
Fundamentals of Lean Six Sigma
- Define, Measure, Analyse, Improve, Control (DMAIC) methodology
- PDCA Cycle
- Roles and responsibilities in Lean Six Sigma projects
- Key principles of waste reduction and process improvement (Muda)
- Focus on customer value (Voice of Customer)
Starting a Lean Six Sigma Project
- Project selection and prioritisation
- Process Improvement approaches
- DMAIC 14-step roadmap
- Metrics for determining success with Six Sigma projects
- Management of change
Lean Six Sigma Tools
- 5S
- Root Cause Analysis (RCA) techniques
- Pareto chart
- Flow diagram (process mapping)
- Poka Yoke (avoid)
Intended audience
Suitable for anyone interested in continuous improvement, removing wasteful workplace processes, and enhancing operational efficiency, this course is ideal for:
- managers and team leaders
- process improvement specialists
- project managers
- operations managers
- administration staff.
Prerequisites
None
Delivery modes
- Face-to-face, presenter-taught workshop
- Online workshop via the platform Zoom
Delivery style
This course will be delivered through a combination of interactive lectures, hands-on exercises, group discussions, and real-world case studies. You will engage in practical activities to apply Lean Six Sigma tools and techniques, fostering an interactive and collaborative learning environment. The course will also include opportunities to work on your own improvement projects, receive feedback, and share insights with peers.
Materials
Course materials are distributed electronically using Dropbox.
Recommended reading
Lean Six Sigma Yellow & Orange Belt: Mindset, skill set and tool set: 7 Paperback – 14 November 2016 by D Harborne (Author), F Hampsink (Illustrator), R Verreijt (Illustrator).
Schedule
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...Meet the facilitators
John Le Mesurier
What others say
Great engagement delivered through interesting visuals and examples
Glen Mawson
For a one-day course I found this a good, relatively low cost introduction into Lean and Six Sigma process management methodologies. After this course I would recommend a company onsite project with a one on one trainer. I would recommend this course for anyone involved with process in their line of work.
Chris Reis
Great presenter, who obviously knows a lot about the subject and is happy to tailor details of the course to address specific questions of the attendees.
Julian Higginson
